Valfit Engineers is an engineering company which handles diversified activities in the field of engineering-like designing, manufacturing & supplying of Machineries & Process Equipment, Tanks & Jacketed Vessels, U.V. Systems & Heat Exchangers , Water Distribution Skids, Pumps, Pneumatic Valves, Butterfly Valves, Ball Valves, Flush Bottom Valves, FDV, Sampling Valves, Micron Filters/ Conical Filters/ Filter Cartridges, Pipes & Fittings.
Valfit Engineers also manufacture customized Distribution Skid, Multicolumn Distribution Skid, Pure Steam Generator, WFI Distribution Skid, Pw Skid With Heat Exchanger, Liquid Manufacturing Plant as per the technical specification requirement from the customers.
Key features of Multicolumn Distribution Skid
Multicolumn Distribution Skid is a modular system used in industries like oil and gas, chemical processing, and water treatment to manage and distribute fluids or gases across multiple processing units or destinations. These skids are often used to regulate flow, pressure, and temperature in a controlled manner. These skids are widely used in industries where efficient fluid distribution and safety are critical. They offer flexibility, scalability, and process control, making them a reliable choice for complex industrial applications.
Multiple Columns : Multiple Process Lines: The skid can accommodate several pipelines or distribution columns, each capable of handling different fluids or gases or sending them to different destinations.
Parallel Operation : Allows for simultaneous operation of multiple processes, improving efficiency.
Automated Control Systems : PLC/SCADA IntegrationMost skids are equipped with programmable logic controllers (PLC) or supervisory control and data acquisition (SCADA) systems to automate control, monitoring, and reporting.
Flow and Pressure Regulation: These systems regulate flow rates and pressures in real-time, ensuring process efficiency and safety.
Safety Features: Includes automated shutdowns in case of pressure surges, leaks, or other safety issues.
Compact and Modular Design : Space-Efficient: Skids are typically pre-assembled and compact, making them easy to install in confined spaces.
Modular Components: Each component (pumps, valves, filters, etc.) can be replaced or upgraded without affecting the entire system.
Material Compatibility : Corrosion-Resistant Materials: Often made from materials like stainless steel, carbon steel, or specialized alloys to handle corrosive or abrasive fluids.
Separation of Different Media: Ensures that different fluids or gases are processed without cross-contamination.
High Efficiency and Reliability : Optimized Flow Paths: Designed to minimize pressure drops and energy losses. Redundancy: Often includes redundant components (e.g., pumps or filters) to ensure continuous operation during maintenance or component failure.
Filtration and Separation Systems : Integrated Filters: The skid often includes filtration systems to remove particulates or contaminants before distribution. Phase Separation: Can also handle phase separation (e.g., oil-water separation) in some configurations..
Safety and Compliance : Compliance with Standards: Built to comply with industry-specific safety and regulatory standards (e.g., ASME, ANSI, API, etc.). Leak Detection: Includes systems for detecting leaks and preventing accidents.
Multicolumn Distribution Skid applications
A multicolumn distribution skid refers to a modular system typically used for fluid processing in industries like oil & gas, chemical, and water treatment. These skids integrate multiple process columns or vessels to handle complex filtration, separation, or chemical distribution tasks. They are pre-fabricated, modular units that can be easily transported and installed, which reduces installation time and costs.
Common Applications:
• Oil & Gas Industry: Gas separation : In natural gas processing plants, multicolumn skids are used for separating gases like methane, propane, and butane. Water treatment: For separating water from oil during production or for handling wastewater at refineries. Chemical injection systems: Used to distribute chemicals such as corrosion inhibitors, demulsifiers, and scale inhibitors.
• Water Treatment: Water purification: Multicolumn skids can be used in reverse osmosis or filtration processes to treat large volumes of water for industrial use. Ion exchange systems: Used for removing unwanted ions from water, like in the production of demineralized water.
• Pharmaceutical and Biotechnology: Purification processes: Multicolumn systems are used in chromatography for separating and purifying proteins, antibodies, and other biologics. Buffer preparation and distribution: Used to supply different process steps with the appropriate chemicals in bioreactors or downstream processing.
• Chemical Processing: Separation and mixing : Multicolumn skids are used to handle complex chemical reactions, separating products and recycling catalysts.
PW (Process Water) Skid with Heat Exchanger applications:
PW skid with a heat exchanger provides a highly efficient and reliable solution for industries that need precise temperature control in their water systems. It improves process efficiency, reduces energy and water consumption, and offers long-term cost savings while maintaining compliance with industry standards.
• Cooling Applications:
Manufacturing Equipment: Many industries use PW skids to cool manufacturing equipment like injection molding machines, CNC machines, and other process equipment. The heat exchanger in the PW skid removes excess heat from the equipment by transferring it to a coolant.
Data Centers: Process water skids can be used to cool servers and data center equipment, with the heat exchanger transferring heat to an external cooling loop.
HVAC Systems: Used to supply chilled water for cooling systems in large facilities or plants.
• Heating Applications:
• Boiler Systems: In some industries, PW skids can heat process water using steam or hot water exchangers to maintain specific process temperatures.
• Food & Beverage Industry: Used to maintain specific water temperatures in processes like pasteurization or cleaning.
• Energy Recovery:
• Waste Heat Recovery: The PW skid with a heat exchanger can also recover heat from hot process streams (e.g., from compressors or machinery) and use it elsewhere in the system.
• Closed-Loop Circulation::
• Chemical Processing: PW skids provide temperature control for reactors, mixers, or other vessels in chemical plants, with heat exchangers ensuring stable process conditions.
• Pharmaceutical Production: Provides sterile, controlled-temperature water to ensure product quality and safety.
